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Katasumu resin tube (slit coil molded tube)

It is possible to manufacture large-diameter thin-walled tubes with a diameter of φ1 to φ250 using films such as polyimide and PPS. Prototyping in small quantities is possible.

Unlike extrusion molding technology, this is a tube made by slitting film materials such as polyimide, PPS, PEN, PET, PA, and PET, and forming them into coils with arbitrary inner diameters. We have production records for minimum inner diameters of φ0.8 to outer diameters of φ1, and up to a maximum of about φ250. The inner diameter can be set in units of 0.1mm, and lengths can be produced from 5 to 2000mm. The molding methods include bond molding using adhesives and ultrasonic welding. We can also propose multi-layer designs tailored to applications and environments using materials such as PI (heat-resistant up to about 350℃), PET (heat-resistant up to about 150℃), NOMEX (heat-resistant up to about 220℃), and PEN (heat-resistant up to about 180℃). - Bond Molding Using original bonds, we mold the tube. It excels in adhesion, heat resistance, and durability, allowing for the production of composite tubes made from different materials. The combination of materials is flexible. The heat resistance of the bond type depends on the heat resistance temperature of the adhesive. - Ultrasonic Molding This is a tube made without using adhesives, sealed by ultrasonic waves. It is molded using only a single material without employing different materials. This tube maximizes the properties of a single material.

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[Development and Manufacturing Case] Suve Up Tube

Contributing to the reduction of man-hours! Introducing a case study on the development and manufacturing of the Sub Up Tube.

As an expert in the extrusion molding of rubber and resin, Hottipolymer has assisted various companies, and we would like to introduce some of our development and manufacturing examples. The "Sube Up Tube" is a revolutionary tube with a smooth inner surface that glides easily. Because the inner surface glides smoothly, wire threading becomes easier. Additionally, we can also produce extruded products with special lubricating resin processing for both inner and outer surfaces. [Case Study] <Automotive Related> ■ When inserting a wire into the tube, it is usually difficult with standard products, and grease is applied to improve insertability, which is very labor-intensive. → By using the Sube Up Tube, the need to apply grease has been reduced, resulting in a decrease in labor hours. *For more details, please refer to the PDF document or feel free to contact us.

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[Development and Manufacturing Case] Ultra-Fine PEEK Tube

Contributing to cost reduction! Introducing a case study on the development and manufacturing of ultra-fine PEEK tubes.

As an expert in the extrusion molding of rubber and resin, we would like to introduce the development and manufacturing examples of Hottipolymer, which has assisted various companies. The "Ultra-Fine PEEK Tube" is a tube extruded from PEEK (Polyether Ether Ketone) resin, which has excellent physical and chemical properties. It can be continuously used in a temperature environment of 260°C. Due to its very low coefficient of friction, it exhibits outstanding wear resistance. [Case Study] <Automotive Related> ■ PEEK resin is high-performance but expensive, which raises the product price when used.  → By utilizing extruded products instead of injection-molded or machined products, cost reduction is achieved. *For more details, please refer to the PDF document or feel free to contact us.

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